And so it begins - demolition day

Since we hate our front door overhang / porch / hobbit tunnel, and the HOA conveniently demanded that we remove it, I decided to jump right into the demolition this weekend. As a certified dimwit, I thought the hottest weekend of the year (to date) would be a great time to climb up on the roof. With other commitments, I was only able to find bits of time here and there, to tackle the project.

Two minutes wielding the mighty Stanley FUBAR (Functional Utility Bar) resulted in lattice and splinters blasted across the front yard like a cruise-missile strike. This beast of a tool is like having the very essence of destruction itself, leashed in your hand.
Don't you just want to skip barefoot across our lush front yard?
Since bulk waste pickup isn't for another month and a half, I spent the next couple hours breaking the lattice down, bundling it into three rolls of slats for storage, and cleaning the front yard of stray wood bits, nails, and staples. That was all the time we had on Saturday.

Late Sunday morning, I found a very efficient way to quickly dull razor blades. Carving through the face of four layers of granulated shingles makes quick work of blunting your knife. A blade lasted only about one linear foot before it had to be replaced. I made good use of a Stanley Quick-Change Utility Knife, making it easy to constantly flip and swap blades. I used a Edge Cutting Guide , normally for a router or circular saw, to keep my line.


This was some tedious, hot work. I took my time, really wanting that shingle edge to look straight and clean. At least the yard didn't  get too messy. Each time I gave the all clear, Gracie would scurry up and pile the bits of shingles and tar paper that rained down below. It took a bit longer because I had to be extra careful about nails and keeping the drop zone clear of my happy little helper.


It took about a 45 minutes to finish the cut line. It turned out pretty good, but it's thick as heck with 4 ply of shingles at that point.


I sat down for a cold drink and called my young squire for my weapon. I recall that I'd seen on one of the multitude of DIY shows on cable, that a flat blade shovel is the tool of choice for stripping shingles. Time to put it to the test. My blade, young Padawan...

 

The shovel stripped the roof like a champ. Two minutes and the deck was clear. I ran into some old termite damage out at the far edge, not a good sign.

"...I smote it's ruin upon the mountainside"

Once again, a diabolical lack-of-fun reared its ugly head, cleanup.  Jack donned a pair of gloves and came out to lend a hand. We drug the pile over to the "alley" beside the garage and piled it on a tarp for disposal later. It's nice to have a larger kid who can really pitch in and help. It made much shorter work of the mess.

Yeah, that's a laundry hamper from the garage. Shhhhhhhh.....

We finished tidying up and left it alone for a few hours while we ran some errands. After all, it was only 87 degrees, and not quite miserable yet.


I returned to the task late afternoon, as the day's heat reached it's peak. The FUBAR and mighty sawed-off, sledge hammer rained their fury upon the decking, as if wielded by the Norse God of Thunder himself. Timbers splintered like toothpicks; a cloud of dust rose from the site.


Since we have to find a way to get rid of all the waste later and have to store it. We spent the extra time pulling all the nails. I brought in a pro. Gracie was a marvel of nail-yanking prowess. She threw herself into it with such a gusto that she soon bounced the hammer handle off her forehead. Don't worry, the hammer's fine, it's a Klein Heavy-Duty .

It was nothing that couldn't be fixed with a hug, a bag of ice and a stiff drink.
After the weekend's third cleanup. We called it quits. The carcass is picked clean, down to the sun-bleached bones in the desert.

Break time is over young lady.

Did I mention the temperature? It's April 28th, and we've officially hit triple digits

Summer in Phoenix. It has begun.


Enjoy your spring folks.
 
________________
<UPDATE> I tear the rest of this beast up the next weekend in the exiting conclusion to demo phase in: Tearing it all down! Bones and all



A Challenge from the H.O.A.

We received a letter from our homeowners association, a "Friendly Reminder". They just don't like our front entrance.


We've received HOA letters before; we call them "nasty-grams". They've told us we need to trim the palm trees, nip some weeds, fix a board on the gate, and even hit the place with a fresh coat of paint. Each time, we've sheepishly complied. After all, we're supposed to keep up with this stuff. It's just our Strategic Doctrine of "Inside Out", that sometimes gets us in trouble.

The letter we received this week was a mule kick to the head. Uh ohhhhh...




"We noted the overhang on the entrance way to your house was not submitted for ABM approval and is in disrepair. Please remove the overhang in a workmanlike manner. 

ABM will perform a follow-up inspection of the property...   ..in compliance by 06/22/2013 "
A few notes my dear reader:

  • This "overhang" is a beast, a huge, crap-tastic beast of drunken, weekend-warrior awfulness. We want it to go, eventually, but it's not foremost on the schedule, neither time wise or financially.
Notice anything stoooooooopid?
  • "State of disrepair"???!!! Nope. It's in a state of jackleg construction. The dang thing was built to look like someone pounded dog excrement with a sledge hammer.

  • I didn't know it was not submitted for approval, because, I didn't build it. We've been here 7 years. I think this "overhang" has been here for 15-20.
     
  • A goal of 06/22/2013 is pretty much a do-it-now situation. June is not the time to be dilly-dallying around, working on a major, outdoor construction project around here. Why? Because of this:

It's only April 27 and we're going to hit the century mark. June will be worse.

We live in one of the oldest, largest homeowners associations the country. We are in Phoenix, but our area is an urban village, almost completely cut off from the rest of the city. This village, Ahwatukee, is covered by a colossal HOA. Honestly, they do a pretty good job of keeping the place up, but I think this particular requirement is ridiculous.

A quick web search will reveal absolute horror stories from HOA's nationwide and their abuse of power, crushing individual families over unpaid fees, misplaced garbage cans, or an unapproved shed that was 2.75" too tall.

I'm not messing around. It's time to let these two, savage dogs-of-war out of their cage.

Spears shall be shaken, shields shall be splintered! A sword day... a red day... ere the sun rises!
- King Théoden
__________________________
 
 
<UPDATE> Oh yes,..  splintering does begin. Check out the carnage in the exciting saga: ... and so it begins, demolition day.
 


Replacing our bathroom exhaust fan

Both of our bathroom exhaust fans are shot. The one in our guest bath was a beast at one time; it sounded like an F-16 afterburner on takeoff and moved air like a pissed-off hurricane. I'm surprised it didn't pull the door off its hinges. Certainly, it blew too much of our costly air conditioning up into the attic. Now it's fried.

A trip to the home center for a replacement found me staring slack-jawed at a huge display of ceiling-suck-age options, ranging from $30 to $200.




Uhhhhh,... I came prepared complete with the info of: about 12" x 12" square. I was certainly not prepared with CFM measurments, Sone ratings or, most importantly, funds up to $199.99. Since the slack-jawed, staring approach didn't seem to resolve much after a few minutes, I did some split-second Matrix style education,... I looked it up on the smartphone.  I find that the deal on CFM ratings is that it's the speed / amount of air the fan moves, in cubic feet per minute. I found a formula and plugged in our measurements:

Cubic Feet = Length: 9 ft. x Width: 5 ft. x Height: 8 ft. = 360

360 cu. ft. ÷ 60 minutes per hour = 6

6 x 8 air changes per hour = min 48 CFM fan needed
I bought a Hampton Bay (#986 755), 50 CFM, 0.5 Sone (Ultra Quiet) for $ 48.97. It turns out the old one was rated for 180 CFM and screamed its furious banshee wail at 5.0 Sones. Folks with bigger bathrooms will need bigger fans, and deeper wallets.
Back at home, I tried to pull the cover and found that this one was held in by rusted screws, not the handy springs I'd seen more recently on our other fan. Up close, this cover is a yellowed, paint spattered mess. I cut the paint and caulk from the edge with a utility knife before I pulled it down.

Next, I geared up for the dreaded attic crawl. Our attic is a filthy, itchy mess of ancient, blown-in insulation horror. It's never fun. I loaded a tool bag with all the tools and material I might need. When I returned from changing into long pants, a long sleeve shirt, and a spare t-shirt wrapped around my head and tucked into the back at my neck, I found my tool bag had been substantially supplemented.


Gracie was worried about me going into the attic, without her. She'd helpfully loaded up my tool bag with:
  • (1 ) box of Band-Aids (Angry Birds)
  • (3) tape measures
  • (1) Diet Coke
  • (1) Photo of Kirby (our dog who passed in 2010)
  • (1) Doggy Valentine's card
  • (1) Hand drawn "note" with hearts and "Daddy"
  • (4 ) Pretty rocks
  • (1) Small bag of 1/2" nuts and bolts
  • (7) 3" finishing nails
  • (1) Extra dust mask
Of course, I had to lug the extra stuff up there, just in case.

I traversed the attic, which ended in a miserable, belly-crawl across the rafters. It was 86º degrees outside in Phoenix; in the attic, it was damn hot. In the light of my headlamp, the fan appeared, it was unfastened and completely without a duct. From what I know, venting your moist shower air directly into your attic is commonly referred to as extremely stupid. It's not going to freeze in Phoenix, but it could cause mold issues and who knows what else. I didn't see any evidence of problems, but it was a dark, hot mess, and I wasn't going to loiter.

I could see the target in my high-beams.
I lifted the old fan out of the way. Luckily, there was enough slack in the electrical line to push the unit back to where I could at least crouch to work on it. With the hole open, there was a sudden burst of excited chatter from the bathroom below. I couldn't get close enough to the hole to look down. I held my camera phone over the edge to take a blurry recon shot:

Daddy's helper. Thanks for the Coke sweetie!
With the power off, I opened the wiring compartment and took the wires out of the wire nuts. I slid the existing, three wire cable into the compartment of the new fan and clamped it down, using the connector (NM 3/8-Inch Clamp Type Connector) I had installed earlier, in the comfort of the garage. This particular unit used the push-in style quick connectors for the wiring. Normally, I cut them off and make a tight, twisted joint with my Linesman Pliers and wire nuts, but in the dark, hot attic, I was pleased to go with the plug-and-play approach.

Clamp, plug & play!
I had bought a wall vent ducting kit as well. The 4" flex duct attached to the fan exhaust port with an included zip-tie. I added a quick wrap of the metallic foil tape that I had left over from the ceiling project. I shoved the new fan back over the hole and screwed the supports to the nearby studs.

Duct,..duct,... duct,... GOOSE!
QUICK TIP: Ready to run the duct to the outside, and having pulled the bone-headed move of drilling exterior holes into framing members in the past, I took the time to drive a screw through the wall from the inside, so I could find the location easily from the outside, no measuring!

Finding the screw was easy. I shifted to the right to avoid the groove in our "lovely" T-111 siding and traced the 4" hole using the template supplied with the duct kit. Drilling a larger hole near the side of the line with a Spade Bit allowed for saw blade access.



Grumbling about the lack of a cordless jigsaw in my collection of power tools, I was forced to the disagreeable task of stringing out an extension cord, like a chump. This Black & Decker Jigsaw is actually the first power tool I ever purchased as a homeowner. It was bought for slicing a countertop to fit a new refrigerator in our first house, probably in 1999. I don't use it a ton, but it's held up very well for a lightweight, economical-grade power tool. Here's their current version, the Black & Decker 4.5 Amp Variable Speed Jigsaw


The duct kit came with a exterior vent with a flap door. An included sheet metal, rigid duct tube snaps into the back and is fed through the wall into the attic. I put a my small torpedo level on a straight line to square it up. Four wood screws zapped in quickly with the impact driver.


Back in the attic, I attached the flex duct to the rigid duct tube, again with a zip tie and some foil faced, adhesive tape to seal it up. Per instructions, I kept the flex duct in a gentle curve, without making any tight corners. The attic rat mission is an operational success. This highly classified image shows the target has been taken care of:

Classified: Just between us right?
Returning filthy-clothed to the sweet, air conditioned goodness of inside, I popped the beautiful, new fan cover in place, this time with the easy, snap-in retention springs.

Note a very important detail in this step: no bald spot.
Now that it's all done, I guess I should have tested the fan to make sure this one wasn't a dud. Luckily, it worked just fine. I actually had to strain to hear it. I almost miss the clattering din of the old one.

The exterior vent flap works well. It swings open and closed as needed.

Thar she blows!

This was a medium difficulty project. Anytime attic work is required, it's a bit difficult and unpleasant, but you can do it. Keep your feet on solid framing and watch out for nails and open electrical connections.

It's not an exciting project to have done; we had a fan and we have a fan again. Just an unforeseen, necessary repair, not a desired improvement project. At least it's quiet and looks much better than the dated, ugly one. Plus, we now have exterior venting.


Thoughts? Comments? I'd love to hear from you.
 ____________________________________________________
UPDATE!! I'm honored to have this story chosen to be featured an Bob Vila's website as part of the "Bob Vila Nation" of contributors from the blogging community. Please check it out and give me a vote by the hammer image, if you like the story.

Quick Tip: disposable gloves

For "First Aid - Heath Care - Baby Care - Serious DIY"
I've recently started using disposable gloves for messy work. As a family dude, it seems like every time I open a can of paint, I get called back into the house for something. There's always a huge tragedy, like a 5 year old that absolutely must have some cucumbers or a fresh glass of milk, NOW!!!. Other times, it's been a lady trapped in the bathroom when the pocket door falls off the track, a broken glass, or a bunny in the backyard that must be looked at. Perhaps, it's just lunchtime.

I just keep a box in one of my tool cabinets and grab a couple before starting.



Regardless of the reason for my hasty retreat from a project, I normally have wet paint on my hands when I need to pop back in for a minute. It's nice to simply slip off the gloves and pitch them in the trash before leaving the room.

 
I also use them for other messy work, like working on the car. They're good when you don't want dirt, glue, oil, or paint under your fingernails or all over your hands when you have to go meet with someone or make an emergency run out to the grocery for a can of evaporated milk. It saves huge time, otherwise spent doing the surgeon's scrub down at the laundry sink.
 
You can find them cheap, at the drugstore or on Amazon here: Ansell Vinyl - Touch Powder Free, Latex Free Disposable Gloves 50 ea

The best laid plans...

Why is it that when you need consecutive weekends dedicated to a big project (like replacing all the doors in your house) that the rest of your house goes haywire? We've been buried with scheduled obligations lately, so the time allotted for serious weekend-warriormanship was already limited. The door project was going really well; I could see then end in sight. I was knocking one door out each weekend, no problem-o.

Then BAM! The washing-machine self destructs. Gotta drop everything and fix it. Tear down and rebuild.

Frickin' frackin' rubble bumbin' mumble mud...
...then, BAM! Just like the front yard, the irrigation system bursts in the back.  Gotta be fixed.


 
... then, BAM! The Pool Filter gets clogged up, right as the temperature rises. The pool turns into a swampy-green, scale model of the planet Dagobah, without the diminutive Jedi Master.  A total tear-down and rebuild is in order, with a diminutive mud-pie master.


...then, BAM! The awesome Baracuda Zodiac G3 robot pool cleaner-dude finally wears out it's rubber parts. A total tear down and,....you know the rest. At least I found better pricing on Amazon and saved about $150 vs. our local pool shop. Still, it's not the fun kind of tool I want to be buying parts for.

Baracuda Zodiac G3

... then, BAM! The guest bath exhaust fan gives it's death rattle. Inside, it's an unholy fossilized mess of rusted metal. Carbon-dating analysis puts it's installation in the long bygone era of 1979. I think the only thing holding it together is the rust.

This weekend's recreational activity.
I even managed to fit time in to break my shop's dust-collector while changing the bag. Enough with "BAM!" already. It's killing progress, and tearing an unwelcome, good-sized hole in our checkbook. 
 
What's next? 

Considering a counter depth refrigerator

Refrigeration Madness
I've just become aware of counter depth refrigerators.  This just might be an excellent design solution for our cave-like, U-shaped kitchen. We've been considering recessing the 'fridge through the wall, to set it flush with the cabinet faces, but that is one big invasive, load-bearing wall mess I'd prefer to stay well clear of if I can help it.

I understand those massive Sub-Zero beasts with cabinet panels are counter depth, but much wider than normal. They're also scientifically classified as "spendy" and thus beyond our humble means.

A casual visit to Lowes turned up four models, a couple side-by-sides and a couple of the awesome French door style, with the freezer drawer below. It seems that they all are about a 23.5-ish sq. ft. size, smaller than our current side-by side. The French door style seems to make more efficient use of space, so maybe it would be a good trade off. Samsung's current line looks pretty good. We'd probably try to buy all the appliances at once, to ensure a matched style, and hopefully get a volume discount.

We're going to flip the 'fridge location to the other side of the room. Either way, a full depth fridge cuts into the entry of the kitchen, physically and visually. It's even worse when I have the door open and am staring slack-jawed into the treasure trove of temptations.


The Cavern of Doom
Anyone have any thoughts or experiences with this class of refrigerator?
 
 


Review: ProjectCalc Calculator

In my Support Tools post, I mentioned I am enamored with my ProjectCalc. It does a bunch of stuff beyond a normal calculator, but for me, the winning feature boils down to one key ability, quickly doing calculations with fractions.

Sure, I took basic 5th grade math (a million years ago), and still remember some that cross-multiply and divide crap, but why do it when I can rely on economical technology to do it for me?


I like to save time, instead of scribbling my error filled, unintelligible calculations on scrap cardboard or 2x4s. Plus, it's more accurate than taking off my shoes to count past ten.

"Math is haaard".
-Kevin Malone, Accountant
Dunder Mifflen Paper Company

I keep it stowed in a drawer of measuring, layout, and marking implements, but like to tuck it in my Nail Apron when I'm suiting up for project combat operations. Its hinged cover protects it in a pocket, tool bag, or drawer full of tools. Maybe there are some smartphone apps that can do this stuff, but do you want yours to slip out of your hand from atop a ladder? I have a version older (#8515) than the one they are currently selling; it's probably about 3 years old and going strong on it's original batteries. The rugged construction of this little bulldog has allowed it to survive many projects.

The fraction feature is easy to learn, but takes a few extra keystrokes to accomplish. For example, to divide 7 feet, 3 and 3/8 inches into three equal parts, you tap a few unique buttons (shown here as <BUTTON>):

7 <FEET> 3 <INCH> 3 < / > 8 < ÷ > 3 < = >

Therefore: 7ft.  3 3/8 in. ÷ 3 = 2ft. 5 1/8 in. Wham Bam! Done!


Just don't forget to add the width of your saw blade, like yours truly did.

In addition  to standard calculator functions, it easily converts between decimal and fractional numbers in standard or metric measurements (linear, square, or cubic).   It also calculates for paint, concrete, tile, wallpaper and carpet.
 
The new version takes advantage of a quantum leap forward in project mathematical calculating technologies. Calculated Industries has finally able to harness the power of White and Blue. Gone is the ancient, yellow styling of yesteryear.  Of course this upgraded modern technical marvel has been renamed as the Home ProjectCalc Do It Yourself Calculator  (#8510). I didn't see any other differences other than additional buttons replacing the dual button function I have to use in order to figure materials.
 
Calculated Industries has a full line of project / construction calculators with even more features, (like memory storage) but for what I normally do, I'm really happy with the DIY / Homeowner grade calculator. At some point, maybe I'll try out one of the more advanced models, but for about $20 - $30, you can't go wrong with this one.
 
I've personally used mine for renovation projects, woodworking, and electrical conduit bending calculations. I'm happy to recommend it. It's a tool worth having in your collection.

10,000 Visit Milestone - One small step for AZ DIY Guy...



Following an initial launch on Facebook, in August 2012, I launched this blog in December 2012. I've just passed 10,000 views. For my little corner of the interwebs*, it's a milestone. For other elite members of the blogosphere*, it's a good week's worth of visits and in some cases, maybe just an average Tuesday.

I'm just starting to get comfortably broken-in feeling.

Ready for 10,000 more!
I enjoy prattling on about the stuff I enjoy. I'm pleased to have heard from those that enjoy my projects and tolerate my particular brand of humor. The comments and connections made have been great.

It's funny, I can never tell what post may take off in popularity. Review: Kreg Jig Jr. was lightning in a bottle, it's still almost always my daily top visited page, almost half my total visits. I really enjoyed writing the Stubble: The Ultimate Power Tool post; it's popular too. Other top posts are: The "Ted's Woodworking" Scam, Building a Miter Saw Bench - Economical but Beefy! and even the negative Review: General Tools EZ Pocket Hole Jig. I can never figure what's folks will like.

The goofy  How gun control will affect remodeling post? Not as much. The The DIY Guy vs. Dealership Challenge 2013! was one of the most fun ever, to do and to write,... not a lick of interest. Undesired Inheritance from our DIY Predecessors , ehhhhh.....

So early in my "career", I'm humbled to be noticed. One of our projects was the subject of an interview and article on Bankrate.com (and picked up by Yahoo and Fox Business). One of my reviews was featured in a Kreg newsletter. Parts source, Repair Clinic liked a post and wanted to put affiliate ads on the site. I'm even affected by scrapers stealing my articles and posting them on their sites as their own. What's next?

I'm looking forward to the one year mark. I wonder,... in December 2013...
  • Will I still be here, beating the massive 1st year blog failure rate?
  • Will I still be posting fuzzy, one-handed photos taken with a Samsung Galaxy S III Smartphone?
  • What will my shop look like? An added Shopsmith band saw perhaps?
  • Will the kitchen remodel actually be underway?
  • Will I still have all my fingers? (please?)
  • Forget completion, will I get any further on the hallway organizer project?
  • Will there be a second season of Elementary? (PLEASE!)
  • Will I bump into another amateur  DIY / Renovation blogger out there, who's a dude?
  • Will I ever get to 100 Facebook fans before their greed policy pushes us all to Google + or whatever copycat social network a new Apple/Microsoft/NBC/ABC/CBS conglomerate comes up with? Allow me to be the first: Please "approve" me on Yeeeesh!
Come on back, I'll keep the light on for you!
Thank you for visiting my friends!

- John
 
* Achievement complete: Use the words: Interwebs and Blogosphere in a post. Consider me a pro.**
**Achievement complete: Commenting on the fact that I used the terms Interebs and Blogosphere in a post. Rockstar!